Mould & Tool Making

Forward-looking planning, precision in realisation

 

TOOL MAKING - FROM STANDARD TOOLS TO MULTI-COMPONENT TOOLS

PAYER stands for competence in mould and tool making. For decades our customers worldwide appreciate the expertise and innovative strength of our experts on development and assembly.

Tool making at our site in Hungary spans 1,000 square metres of floor space and is equipped with state-of-the-art machinery. This guarantees high precision and prime quality – from standard tools to complex multi component tools. Our portfolio comprises injection moulds for the processing of thermoplastic synthetics, metal die casting tools as well as metal punching tools. In total, PAYER features a capacity of up to 200 tools per year delivering the majority to our customers in Europe.

OPTIMUM SOLUTIONS IN TERMS OF TECHNOLOGY, QUALITY AND COSTS

The conception and planning of tools is supported by simulation software and their producibility is optimised (Design for Manufacturing) before the initial
sampling with the initial sample inspection report (ISIR). Once the process capability proof is rendered, the qualification follows supported by appropriate risk management (tool FMEA). 

 

SERVICE PORTFOLIO

  • Computer aides tool design 2D/3D and injection moulding simulation
  • Multi-cavity tools including hot runner system with valve gate
  • Multi component tools (rotary table, index plate and turn-over tools)
  • Precision tools
  • Tools for optic parts, optical fibre parts etc. (PC, PMMA, …)
  • In-mould decoration tools (IMD)
  • Metal compound tools
  • Metal die casting tools
  • In-house mould sampling with injection moulding machines
  • Metal Injection Moulding (MIM)
  • Particular surface treatments through coating, etching, laser engraving etc.
  • Punching, bending and compound tools
  • Prototyping tools
  • Tools for medical technology
  • Maximum size of die plates: 1000 x 1000 mm
  • Tool weight: max. 4 tons
tool construction
tool making with high grade steel
1000 m2 toolshop hall